Autonomous Maintenance in Seven Steps

Author: Fumio Gotoh
Publisher: Routledge
ISBN: 1351464981
Category : Business & Economics
Languages : en
Pages : 248

Book Description
Autonomous maintenance is an especially important pillar of Total Productive Maintenance (TPM) because it enlists the intelligence and skills of the people who are most familiar with factory machines-- equipment operators. Operators learn the maintenance skills they need to know through a seven-step autonomous maintenance program. Most companies in the West stop after implementing the first few steps and never realize the full benefits of autonomous maintenance. This book contains comprehensive coverage of all seven steps--not just the first three or four.It includes:An overview of autonomous maintenance features and checklists for step audits to certify team achievement at each AM step.TPM basics such as the six big losses, overall equipment effectiveness (OEE), causes of losses, and six major TPM activities.An implementation plan for TPM and five countermeasures for achieving zero breakdowns.Useful guidelines and case studies in applying AM to manual work such as assembly, inspection, and material handling.Integrates examples from Toyota, Asai Glass, Bridgestone, Hitachi, and other top companies.By treating machines as partners and taking responsibility for them, you get machines that you can rely on and help maintain an energized and responsive workplace. For companies that are serious about taking autonomous maintenance beyond mere cleaning programs, this is an essential sourcebook and implementation support.

Introduction to TPM

Author: Seiichi Nakajima
Publisher:
ISBN:
Category : Business & Economics
Languages : en
Pages : 172

Book Description
TPM (Total Productive Maintenance) is an innovative approach to maintenance. This book introduces TPM to managers and outlines a three-year program for systematic TPM development and implementation.

Autonomous Maintenance for Operators

Author: Japan Institute of Plant Maintenance
Publisher: Productivity Press
ISBN: 9781563270826
Category : Business & Economics
Languages : en
Pages : 144

Book Description
TPM leads to soaring productivity when your operators are positively and energetically involved in the maintenance of their own equipment. Autonomous Maintenance for Operatorsteaches specific autonomous maintenance activities. For operators, supervisors, team leaders, and TPM coordinators, this book provides useful guidance and case study examples on autonomous maintenance. Activity boards, one-point lessons, photos, cartoons, and actual examples of implementation demonstrate the huge benefits of developing informed, motivated operators who take ownership of and improve their equipment. Shopfloor operators will learn: 4 skills they can develop to keep equipment running smoothly. how to inspect for problems as they clean equipment. ideas for containing debris that shortens equipment life. tips for effective lubrication management. how to use activity boards, meetings, and one-point lessons to promote TPM goals. This book assumes some familiarity with the steps of autonomous maintenance and focuses on specific autonomous maintenance activities.

Focused Equipment Improvement for TPM Teams

Author: JapanInstituteofPlantMaintenance
Publisher: Routledge
ISBN: 1351447734
Category : Business & Economics
Languages : en
Pages : 128

Book Description
As distinguished from autonomous maintenance, where the main goal is to restore basic conditions of cleanliness, lubrication, and proper fastening to prevent accelerated deterioration, FEI looks at specific losses or design weaknesses that everyone previously thought they just had to live with. Once your TPM operator teams are progressing with their daily autonomous maintenance activities, you will want to take the next advanced step in TPM training with this book. Key Features: a simple and powerful introduction to P-M Analysis hints for unraveling breakdown analysis numerous ideas for simplifying and shortening setups ideas for eliminating minor stoppages and speed losses basic concepts of building quality into processing real-life examples from a leading Japanese tool company Educate and empower all your workers to support your TPM improvement activities with

7 Autonomous Maintenance Steps Poster

Author: Enna
Publisher:
ISBN: 9781926537061
Category :
Languages : en
Pages :

Book Description
The 7 Autonomous Maintenance Steps poster is used during an implemented TPM program to ensure that all maintenance staff and operators are clear on the principles for autonomous maintenance.

Advances in Mechanical and Materials Technology

Author: Kannan Govindan
Publisher: Springer Nature
ISBN: 9811627940
Category : Technology & Engineering
Languages : en
Pages : 1422

Book Description
This book presents select papers from the International Conference on Energy, Material Sciences and Mechanical Engineering (EMSME) - 2020. The book covers the three core areas of energy, material sciences and mechanical engineering. The topics covered include non-conventional energy resources, energy harvesting, polymers, composites, 2D materials, systems engineering, materials engineering, micro-machining, renewable energy, industrial engineering and additive manufacturing. This book will be useful to researchers and professionals working in the areas of mechanical and industrial engineering, materials applications, and energy technology.

Oee for Operators

Author: Productivity Press Development Team
Publisher: Productivity Press
ISBN: 9781138438682
Category :
Languages : en
Pages :

Book Description
Overall Equipment Effectiveness (OEE) is a crucial measure in TPM that reports on how well equipment is running. It factors three elements ---the time the machine is actually running, the quantity of products the machine is turning out, and the quantity of good output - into a single combined score. Directly addressing those who are best positioned to track and improve the effectiveness of equipment, OEE for Operatorsdefines basic concepts and then provides a systematic explanation of how OEE should be applied to maximize a piece of equipment's productivity and recognize when its efficiency is being compromised. Features

TPM for Workshop Leaders

Author: Shirose Kunio
Publisher: Routledge
ISBN: 1351407457
Category : Business & Economics
Languages : en
Pages : 166

Book Description
Workshop leaders play a central role in your company's efforts to implement TPM. Once your workers have been divided into small groups to learn the fundamentals of TPM, it is the group leader who spearheads ongoing training and implementation activities. With quick-reading, people-oriented practicality, this new book addresses the role of the workshop leader in maximizing the benefits of TPM.A top TPM consultant in Japan, Kunio Shirose: Incorporates cartoons and graphics to convey the hands-on leadership issues of TPM implementationUses case studies to reinforce his ideas on training and managing equipment operators in the care of their equipmentItemizes specific activities that must be undertaken to search out, correct, and control defects to remedy equipment shortcomings.He also addresses the cooperative relationship necessary between maintenance and production and leaves you with an understanding of the three imperatives for successful TPM implementation to change the quality and functioning of the equipment, the way operators think about equipment, and the workplace. (Originally published by the Japan Management Association.)

TPM for Every Operator

Author: Japan Institute of Plant Maintenance
Publisher:
ISBN: 9781138438606
Category :
Languages : en
Pages :

Book Description
TPM for Every Operator covers the information that needs to be communicated to operators when facilitating a company-wide TPM initiative. It covers the main aspects of TPM, introducing frontline workers to this important manufacturing strategy that encourages them to participate in and even initiate routine maintenance that can help extend machine life and prevent stoppages. Based on actual implementations, this book addresses the challenges which TPM often raises for operators. Concise and accessible, it can be used as part of an extensive TPM training program, especially when paired with the TPM Guide for Workshop Leaders.

Total Productive Maintenance

Author: Steve Borris
Publisher: McGraw Hill Professional
ISBN: 0071589260
Category : Technology & Engineering
Languages : en
Pages : 413

Book Description
Reduce or eliminate costly downtime Short on teory and long on practice, this book provides examples and case studies, designed to provide maintenance engineers and supervisors with a framework for operational strategies and day-to-day management and training techniques that will keep their equipment running at top efficiency.